Rapid Tooling For Injection Molding
What is rapid tooling? Rapid tooling is a specialized service tailored for the expedited production of specific types of plastic injection mold tools and finished parts, significantly reducing the time required compared to the creation of full-production volume tools. This approach focuses on optimizing design, fabrication, and material selection to achieve optimal production efficiency while minimizing downtime.
When using rapid tooling for injection molding, we also pay attention to the control of process parameters. Although the service life of the mold may be shorter than that of traditional steel molds, we ensure consistent product quality in each injection molding cycle. Our injection molding equipment can handle a variety of plastic materials to meet the needs of different products.
Prototype Verification: During the product design stage, rapid tooling is used to make product prototypes for functional and appearance verification.
Small batch production: For market testing or small batch orders, rapid tooling can meet production needs in a short time.
Product Iteration: During the product development process, rapid tooling is used for multiple iterations to optimize the design and shorten the development cycle.
Although the manufacturing cycle of rapid tooling injection molding is short, we still strictly control the quality of every link. Our quality control process covers from raw material selection, mold manufacturing to injection molding to ensure that every product meets the quality requirements of customers. We are equipped with advanced testing equipment for precision measurement and performance testing to ensure reliable product quality.
What is the mechanism behind the functioning of Rapid Tooling?
Wingtat offers a distinctive rapid tooling system. A dedicated master machinist oversees the entire tooling process. By utilizing modular mold bases and P20 tool steel, our skilled machinists can manufacture a completed mold within as little as ten days upon the approval of design drawings.
These molds utilize standard plastic resins and fillers to create fully functional finished parts in relatively limited quantities. Rapid tooling with Wingtat provides numerous advantages. The produced parts are suitable for prototypes, product testing, certification, and serve as a bridge production method towards higher volumes. It also aids our clients in minimizing financial risks associated with new designs.
What Constraints Exist in the Realm of Rapid Production Tooling?
To achieve rapid outcomes, certain limitations are inherent in the production of tools and parts using this approach. These limitations are not indicative of inferior tool quality; rather, they streamline the development process to attain the shortest production lead time at minimal expense.
Simplicity
Wingtat employs two-piece molds for rapid tools, featuring a maximum of two cavities per mold, eliminating extra sliders or hand-loaded inserts. Geometries must be relatively simple, avoiding the need for sophisticated gate/runner systems or complex cooling channels. This simplicity allows for basic ejector pin strategies and negates the requirement for expensive MoldFlow analysis.
Surface Texture
Rapid tools have as-machined surfaces with minimal polishing or bead blasting.
Modular Inserts
Only the inserts undergo machining, designed to fit into standard mold bases for manufacturing ease and reduced material usage.
Cold Runners
Cooling circuits utilize standard cold runners instead of hot runners.
Standard Tolerances
Tools are machined according to fine standards set by DIN-27681.
What Steel Do We Use?
Wingtat exclusively utilizes P20 steel for rapid production tooling. This choice is based on its ease and speed of machining, comparable to aluminum but without the need for post-machining heat treatment. P20 steel, classified as 'semi-hardened,' provides an excellent surface finish and is less susceptible to supply disruptions. Additionally, P20 steel is cost-equivalent to aluminum per tool but offers greater durability, resulting in a superior tool capable of producing more finished parts. Wingtat believes there are no practical advantages to using aluminum over steel.
While there may be minor limitations depending on the project, Wingtat reviews every design in advance to ensure it aligns with the criteria for rapid production tooling.
Our Honor is Your Confidence in Your Inquiry
The company has passed ISO9001 international standard quality system certification since 2001, and upgraded the certification version to ISO9001:2015 in 2018.
Rapid Tooling Mold Material: Aluminum or Steel?
TALK WITH OUR TEAM
Wingtat exclusively utilizes P20 steel for rapid production tooling. This choice is based on its ease and speed of machining, comparable to aluminum but without the need for post-machining heat treatment.
P20 steel, classified as 'semi-hardened,' provides an excellent surface finish and is less susceptible to supply disruptions. Additionally, P20 steel is cost-equivalent to aluminum per tool but offers greater durability, resulting in a superior tool capable of producing more finished parts. Wingtat believes there are no practical advantages to using aluminum over steel.
OMMON QUESTIONS -
Rapid Tooling FAQ-What makes WINGTAT's rapid tooling service unique?
Does WINGTAT provide industrial design support or product development support as part of their rapid tooling system?
WINGTAT conducts a comprehensive design for manufacturing analysis for each accepted project. During this analysis, we may offer insights into design improvements to facilitate manufacturing, reduce costs, and minimize production lead time. Additionally, we provide complete production tooling services for higher volumes.
What are WINGTAT's quality standards for its rapid tooling system?
Our quality standards remain consistent across all our services. We meticulously inspect all incoming materials and provide a comprehensive verification analysis upon request. You will receive a T1 first-article inspection report and sample to confirm all dimensions and tolerances for your rapid tools and finished parts.
How do I get a quote for WINGTAT’s rapid production tooling?
Obtaining a fast quotation from WINGTAT is simple. Just upload your CAD files and product details, and we'll promptly send you a free quotation within 24 hours or less.
Send an Inquiry Now! You will get a reply within 24 hours.
Rapid Tooling with Full Volume Production Quality
At WINGTAT, we uphold uncompromising standards in crafting quality tools and finished parts. Our ability to provide rapid tools stems from streamlining the development process, ensuring the same level of workmanship and materials as full-volume production but at a significantly lower cost.
Industry-Leading Equipment, Uncompromised Testing
We take pride in our use of state-of-the-art positive material identification methods, ensuring complete compliance with your specifications. All our work is conducted in-house, utilizing modern equipment and advanced management systems.
A Proven Rapid Tooling System
Your project is overseen by a dedicated master machinist responsible for managing the entire toolmaking strategy, ensuring the fastest possible turnaround. Our proven system is designed for efficiency and streamlining.
Design for Manufacturing Support
With the goal of optimizing your product, we offer design for manufacturing (DFM) support with every quote, if needed. Even if you can't visit our facilities in person, we provide detailed video files illustrating all production steps, along with video conferencing and general support.
Intelligent Pricing for Every Project
WINGTAT eliminates the need for minimum order volumes or minimum dollar values. Most project quotes are provided within 24 hours or less, ensuring a quick and transparent pricing process for all your needs.
Request Your Rapid Tooling Quote Today
Upon receiving your drawings, our engineers promptly analyze your custom parts. We engage actively with you to clarify all details before delivering a quote that is not only economical but also accurate.
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