Production Tooling
Production Tooling In Manufacturing
WINGTAT takes pride in delivering top-notch tool-making and high-volume production services to bolster your ambitious plastic injection molding ventures. Our rigorous process control and positive material identification guarantee the production of millions of intricate parts and assemblies with consistent cycle times and the most cost-effective per-piece cost. We hold independent certification to ISO 9001, 13485, and IATF 16949 standards, ensuring comprehensive reassurance and commitment to quality.
What is Production Tooling in Manufacturing?
Production tooling in manufacturing pertains to the creation of plastic injection molding tools and dies specifically designed to endure the rigorous requirements of mass production, all while upholding precise dimensional tolerances for each completed part.
To achieve this successfully, manufacturers of tooling must integrate top-quality raw materials, advanced MoldFlow software, sophisticated tool design, and precision machining. The goal is to construct a production tool capable of enduring millions of cycles without degradation. It's crucial to note that not every manufacturer possesses the expertise or meticulous attention to detail required for this level of precision and experience.
Everything You Need to Know About Production Tooling for Plastic Injection Molding
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Why Choose WINGTAT for Production Tooling Manufacturing
WINGTAT distinguishes itself as the preferred choice for production tooling manufacturing, providing an elevated level of personalized support tailored for discerning product design professionals within advanced industries. As fellow product designers, engineers, and manufacturing specialists who share your commitment to excellence, here's why WINGTAT stands out as your strategic partner in product development.
Clear Communication
Experience seamless communication with our team of seasoned international managers and multilingual sales engineers strategically positioned worldwide. This ensures that your requirements for advanced high-volume production mold tools and finished parts are thoroughly understood and effectively communicated throughout the organization.
Professional Expertise
With extensive experience collaborating with Fortune 500 companies, WINGTAT speaks the languages of engineering and precision manufacturing. We take pride in crafting complex production mold tools for advanced applications in automotive, aerospace, and medical industries.
Positive Material Identification
Guaranteeing positive material identification through scientific test equipment, we provide full material traceability. This commitment allows you to meet critical product certification and licensing requirements with confidence.
Comprehensive Services
WINGTAT offers a comprehensive suite of additional services to ensure your project meets the highest specifications. These services encompass CNC milling and turning, aluminum extrusion, metal stamping, EDM machining, painting, plating, laser etching, light assembly, and more.
The Fundamentals of Good Tool Design
Explore additional insights and tips on achieving effective tool design
Mold design is the most important factor
Tool design stands out as the paramount factor influencing not only the quality of your production mold tools but also the excellence of the resulting parts. A commendable design is characterized by its ability to facilitate complete cavity filling in the shortest time possible while upholding consistent and repeatable dimensional tolerances for all features of the part.
Meticulous design and production
Maintaining such stability across extensive production runs necessitates meticulous design and crafting of the mold's cooling channels. This crucial aspect contributes to the mold tool's resilience in withstanding the thermal stress induced by thousands or even millions of heating and cooling cycles.
Materials for Production Tooling
Various hardened and semi-hardened tool steels are available for production tooling, such as P20, NAK80, H13, and S136. These materials exhibit differences in corrosion resistance, toughness, thermal efficiency, and the capacity to achieve a high polish.
The selection of the most suitable tool material for your project depends on factors like the intended production volume, the desired surface finish of the part, the type of resin used in injection, and the complexity of the tool design.
As with any decisions related to tooling design, it is recommended to engage in thorough consultation with your manufacturing partner in advance to gain a clear understanding of the available options.
Materials for Production Tooling
Estimating tooling costs for a project in advance is inherently challenging due to numerous variables. However, key cost determinants include
DESIGN COMPLEXITY
The intricacy of the design significantly influences tooling costs.
Number of Cavities
The quantity of cavities in the mold impacts the overall cost
Mold Tool Steel
The choice of tool steel, such as P20, NAK80, H13, or S136, plays a role in cost considerations.
Surface Treatment of the Mold
Various surface treatments, including polishing, plating, vapor deposition, etc., can affect costs.
Hot Tip Runner System
The selection of a hot tip runner system contributes to tooling costs.
While sophisticated production tools may require a substantial initial investment, the focus for high-volume production should be on cycle times and cost-per-piece. Correctly made tools enable faster cycling and prolonged lifespan, leading to long-term cost savings. Therefore, it is advisable for clients to prioritize tool quality and longevity over immediate tool cost concerns.
Production Tooling FAQS -
Want to learn more? Check out our Rapid tooling most frequently asked quetions.
When does it make sense to invest in family tools?
Family tools are a practical solution when creating a set of disparate parts in a single cycle using a tool with multiple cavities. This approach is adopted when a group of parts requires the same color, ensuring a seamless match between all pieces when assembled into a finished product.
Does overmolding work on every type of plastic substrate?
Not all substrates form a strong bond with every elastomer. It's essential to collaborate with the manufacturer to find customized solutions tailored to your specific application.
What is the difference between production and bridge tooling?
Bridge tooling serves to bridge the production gap, addressing the transition between a small quantity of parts produced with prototype tools and a large-scale production run with full production tools. Typically, bridge tooling utilizes less durable tool steel, may forgo automated sliders or hot runner systems, and does not employ secondary coatings such as chrome plating or PVD.
How long does it take to make production tooling?
The duration to machine and heat treat production tooling varies based on complexity. After confirming CAD drawings, the process can take several weeks, though timelines will vary for each project.
Is bridge tooling suitable for every application?
Bridge tooling is specifically designed to address the production gap and may not be suitable for every application. It is tailored to fill the interim stage between prototype and full-scale production, with considerations such as material bonding and tool durability. Working closely with manufacturers helps identify customized solutions for diverse applications.
Production Tooling Quotation For Free
When you upload your CAD files for a production tooling quotation, you will receive more than a fast and accurate price and project lead time from WINGTAT. At your request, WINGTAT will also perform a comprehensive Design for Manufacturing review.
Our engineering team at WINGTAT will analyze all aspects of your drawings and identify any areas that should be modified to improve product quality and tool performance while minimizing cycle times.
No one else in the industry offers this level of support – with absolutely no cost or obligation to you. Your customer support partner from WINGTAT will contact you directly about your production tooling quote to ensure you’ve received and understand all aspects of your quotation and to answer any questions you may have about your options.
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